The Role of High-Grade Minerals in Tile
Durability
When it comes to premium tiles that stand the test
of time, durability isn't a luxury — it’s a necessity. Whether used in upscale
homes, commercial buildings, or outdoor spaces, tiles need to endure pressure,
moisture, and temperature changes without losing their aesthetic or structural
integrity.
At Gemini Microns, we know that the journey to a
durable tile begins long before it’s fired in the kiln — it begins at the mineral
level. The right combination of high-grade minerals enhances not just the strength,
but also the finish, consistency, and overall performance of the final tile product.
Strength Starts at the Source
1. Feldspar
A key fluxing agent, feldspar melts at a lower temperature, promoting
vitrification — the process where tile becomes glass-like and
non-porous. It’s essential for:
- Enhancing mechanical strength
- Improving thermal stability
- Ensuring a smooth, even glaze
2. Kaolin & Ball Clay
These clays add plasticity to the mix, which helps in the molding and shaping of
tiles.
- Provide formability and strength in green (unfired)
tiles
- Improve surface texture and uniformity
- Enhance bonding between particles
3. Quartz (Silica)
Quartz is crucial for:
- Adding hardness and abrasion resistance
- Minimizing shrinkage during firing
- Stabilizing the tile structure
Strength Starts at the Source
We source and process only the purest forms of minerals to supply industries that
demand excellence. Every batch undergoes strict quality checks to ensure particle
size, whiteness, fusion point, and impurity levels meet the highest standards.
By providing materials that deliver durability, consistency, and aesthetic appeal,
we help our partners manufacture tiles that not only look good — they last for
generations.
High-grade minerals provide the
structural integrity and strength needed for tiles to withstand
wear, pressure, and environmental factors. They also influence the
tile’s finish, water absorption, and thermal resistance.
Feldspar, Kaolin, Ball Clay, and
Quartz are key minerals. Feldspar improves strength and
vitrification, Kaolin and Ball Clay offer plasticity for shaping,
and Quartz enhances hardness and reduces shrinkage.
The quality of minerals directly
impacts surface smoothness and consistency, which determines whether
the tile can have a polished, matte, or textured finish without
defects.